5 Common Commercial Boiler Issues and Ways to Combat It

Boiler accidents can be fatal, and it is the core reason we should look for ways to avert such incidents. A boiler is widely used in the industry, and it becomes critical to look for regular gas hot water boiler services. 

To guarantee safe boiler operation, it is necessary to understand boiler accidents, the causes of boiler accidents, and how to perform a good job of preventing boiler accidents. As a result, we've compiled a list of the factors below to ensure the safe operation of your boiler.

Did you Know? You can easily enhance boiler efficiency by 90% with proper maintenance of your boiler system. 

Classification of Boiler Accidents  

It can be classified as an explosion accident, a catastrophic accident, or a general accident, depending on the severity of the equipment damage.

Boiler Accidents: What Causes Them?

The following are the most common causes of boiler accidents:

1) Design and Production

The structure is unreasonably designed, the material does not fulfil the criteria, the welding quality is subpar, the compression element is not strong enough, and other accidents can be due to poor design.

2) Management of Operations

If equipment is in a state of disrepair and surpassed the inspection period, this type of negligence can be dangerous. Moreover, if boiler operators weren't properly monitoring the boiler system or technology, nor were there no water treatment facilities or insufficient water treatment was given, it could be hazardous. Additional reasons could be poor operation and management.

3) Safety Accessories and Associated Equipment are Missing or Malfunctioning

Poor installation, modification, and maintenance quality could be the leading cause of the accident. 

The main reasons for the accident could be inappropriate basic material and air volume adjustments, low furnace temperature, insufficient secondary air supply, and other factors that resulted in the fuel not being entirely burned and accumulating in the fuel. The combustibles would re-burn or explode once the combustion conditions were fulfilled; or the furnace was wrongly ignited or shut off, causing a huge amount of combustibles to build in the furnace or flue. When re-ignited, it is easy to produce an explosion mishap.

Preventing Boiler Mishaps  

You can take the following precautions to avoid boiler accidents:

1) The boiler's design and modification must adhere to all applicable safety rules and technical standards; the material must be of high quality, the construction must be reasonable, and the calculations must be precise. Boilers should be manufactured, repaired, and installed according to technical papers and drawings. Moreover, the process and quality inspection system should be rigorously followed to ensure quality.

2) The boiler's safety accessories must be complete, sensitive, reliable, and periodically calibrated, with defective components replaced as soon as possible. Opt for the boiler's water quality treatment, improve daily maintenance, and shut down the boiler for internal and external inspections regularly to detect and eliminate hidden threats and avoid accidents.

3) Full-time or part-time personnel familiar with the equipment to manage the boiler should be there. Establish and improve various rules and regulations centred on job responsibilities, and do a good job in boiler safety management: the boiler staff can operate independently after passing the safety technical training and assessment. During working hours, strong labour discipline and safe operating procedures must be followed, anti-accident exercises must be conducted often, and efforts must be made to enhance operating techniques and the capacity to judge and deal with mishaps.

Conclusion:   

Safety is paramount, especially when it comes to boilers. Look for companies that you look for companies that gradually implement safety production concepts and perform well at each stage of boiler safety production. We offer comprehensive boiler services at affordable prices that ensure that you get safety at all points.